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ACS800-104-0580-7+E205+V991 ABB变频器模块

ACS800-104-0580-7+E205+V991 ABB变频器模块

ACS800-104-0580-7+E205+V991 ABB变频器模块

ACS800-104-0580-7+E205+V991 ABB变频器模块


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The ABB ACS800-104-0580-7+E205+V991 is a high-power Multi-Drive Control System (MDCS) variant of the ACS800 series, designed for heavy-duty industrial applications requiring coordinated control of multiple motors. Below is a detailed breakdown:


1. Model Identification

Code PartDescription
ACS800-104Multi-Drive Control System (MDCS) for synchronized motor control
0580-7580A current rating, 7 = 690V class (525–690V AC, 3-phase)
+E205Embedded Ethernet communication (EtherNet/IP, Modbus TCP/IP)
+V991Ventilation unit (forced cooling for high-power operation)

2. Key Specifications

  • Input Voltage: 525–690V AC, 3-phase

  • Output Current: 580A (continuous)

  • Control Method: Direct Torque Control (DTC) or scalar (V/f)

  • Communication: Ethernet (E205) for real-time control via PLC/SCADA

  • Cooling: V991 fan unit for thermal management


3. Typical Applications

  • Mining & Cement: High-torque crushers, conveyor systems

  • Metals Industry: Rolling mills, extruders

  • Marine & Offshore: Large pumps, winches

  • Energy: High-power fans, compressors


4. Critical Parameters (MDCS-Specific)

A. Motor & Basic Setup (Group 10-20)

  • 0101 – Motor nominal current (A)

  • 0102 – Motor nominal voltage (e.g., 690V)

  • 0103 – Motor nominal frequency (50/60Hz)

  • 2001 – Start/Stop command source (DI, fieldbus, panel)

  • 2007/2008 – Min/Max speed limits (Hz)

B. Multi-Drive Coordination (Group 60-70)

  • 6001 – Master/Follower mode (0=Master, 1=Follower)

  • 6002 – Torque sharing (for load balancing between drives)

  • 6003 – Speed reference source (master drive or external)

  • 6101 – Synchronization mode (for precise speed matching)

C. Ethernet Communication (Group 98)

  • 9802 – Fieldbus protocol (Modbus TCP/IP, EtherNet/IP)

  • 9810 – Ethernet IP configuration

  • 9811 – Modbus TCP/IP settings

D. Protection & Diagnostics (Group 30-90)

  • 3005 – Overvoltage control (dynamic braking)

  • 3009 – Motor thermal protection (PTC or model-based)

  • 3202 – Earth fault detection

  • 7121 – Motor overtemperature alarm (check cooling)


5. Common Faults & Solutions

Fault CodeCauseFix
2310 (Overcurrent)Short circuit, motor faultCheck wiring, increase acceleration time (2202)
3210 (Overvoltage)Rapid decelerationAdjust decel time (2203), enable braking resistor
FF7x (Comm. Error)Ethernet/faulty cableVerify Group 98 settings, test connection
7121 (Overtemp)Cooling failureInspect V991 fan, clean filters

6. Quick Setup Guide

  1. Factory Reset: Set 9902=1 (restore defaults).

  2. Configure Motor Data: Enter Group 10 values (from motor nameplate).

  3. Set MDCS Mode: Adjust 6001-6003 for master/follower control.

  4. Enable Ethernet: Configure 9802/9810 for network communication.


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